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Can aluminum angle be bent to a radius?

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  • Can aluminum angle be bent to a radius?

    I have a project where I need to bend aluminum angle to two radiuses. The angle I am thinking of using is 2.5 x 2.5 x 3/16 thick 6061 T6 . Basically making a U out of an 8 ' stick .

    Plan to make relief cuts where I want to bend . The radius bends are about 14-16 inches long the rest stays straight . Is this crazy or can it work ?​

  • #2
    I have never done this, but if I had to I would make a mandrel of the correct radius and try to determine how close together I would have to make the V shaped reliefs on the face of the angle which will remain in a plane. Cut the V reliefs and make it conform to the mandrel.

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    • #3
      I’ve had better luck bending aluminum angle when I annealed it first using a propane torch until it turned a dull red, then let it air cool. Helps reduce cracking. If you're ordering stock that might need forming, www.hugh-aluminum.com has a bunch of different alloys and shapes, and they were helpful when I asked about bend radius and flexibility on certain tempers.

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